Electrostatic printing apparatus

ABSTRACT

An electrostatic printing apparatus is disclosed having an improved optical scanner. The optical scanner is capable of directing a beam of radiation about a circular target zone. The scanner includes hollow shafted rotor having focusing and deflecting elements, rigidly mounted therein. The scanner can be readily adjusted to eliminate any timing errors.

TECHNICAL FIELD

The subject invention relates to an electrostatic printer using a styluswriting head where the electrostatic potential necessary for writing isoptically switched by use of a photoconductor and a scanning beam ofradiant energy.

BACKGROUND OF THE INVENTION

In the past, significant efforts have been made to develop highresolution, high speed printing systems. Such efforts have resulted inhigh resolution devices but at high cost. Accordingly, efforts have beenmade to devise systems which can achieve a high resolution image, yetare low in cost to manufacture.

One technology which has been promising is high voltage electrostaticprinting. In an electrostatic printing device, a write head having aplurality of stylii is positioned in spaced-apart relationship to adielectric coated paper substrate. A voltage is applied to the writehead sufficient to exceed a breakdown voltage of the air in the stylusto paper gap in order to ionize the air and deposit a charge on thedielectric surface of the paper. The paper is then passed by a tonerstation having oppositely charged ink particles, where it will pick upan image-wise pattern of toner in correspondence with the chargesapplied to the surface. The toner can then be fused to the surface ofthe recording medium by any one of several methods known in the art.

One method of obtaining high resolution, high speed printing via anelectrostatic printing process is to use an array of conductive wiresarranged in linear fashion across the width of the paper. With thisapproach, there is no need for complex mechanical structures to move thewrite head relative to the paper. Rather, it is simply necessary to movethe paper past the write head in a direction orthogonal to theprinthead.

One of the shortcomings with the latter approach is that it is quitedifficult to provide a low cost system for addressing a high number ofdensely packed wires. In a typical high resolution printer, the wiresare formed in an array of 400 wires per inch across the typical 36-inchwidth of the printhead such that over 14,000 wires will be addressed.Commercially available printers utilizing high-voltage electrostatictechnology require several hundred expensive high voltage transistordrive circuits, together with a complex multiplexing scheme toaccomplish reasonable resolution/speed performance.

Various other schemes have been proposed in the prior art for addressingthe ends of the conductive writing elements or wires in an electrostaticprinting process. In the mid-1950's, A. B. Dick Company began developingan electrostatic printing process where a cathode ray tube was used tosequentially address the ends of a wire matrix for transferring chargeto a dielectric recording medium. In this device, called the Videograph,an electron beam was scanned over one end of the wires with theelectrons being transferred along the wires through the front surface ofthe cathode ray tube and into a stylus array writing head. The chargewas then deposited on dielectric paper by the process discussedpreviously. The Videograph proved to be a very successful device forprinting mailing labels and the like, however, the cathode ray tubecould not provide a low cost mechanism for large arrays.

The subject invention utilizes another method for supplying current tothe wires coming from the write head. In the subject system, each wireis provided with a layer of a photoconductive material, whose resistancechanges when addressed with a beam of radiation. This change inresistance can be used in an electrical circuit to provide a voltage atthe write head.

Photoconductive materials have been used in electrostatic printingdevices for some time. A high voltage electrostatic printing technologyknown in the art as simultaneous charge transfer has been used withphotocopiers. A description of this type of device can be found in"Charge Transfer Electrophotography", Jepsen and Day, PhotographicScience and Engineering, 1974. In this device, a glass substrate iscoated with a transparent conductive layer. The transparent conductor isoverlaid with a photoconductive layer. The substrate is held in aspaced-apart relationship to a sheet of dielectric coated paper. Avoltage is applied to the conductive layer that would be sufficient toionize the air gap between the photoconductive layer and the surface ofthe paper.

In operation, light is passed through a negative image to be copied,such as microfilm, and impinges on the photoconductive surface throughthe transparent conductive coating. In local areas where light strikesthe photoconductor, resistivity of the photoconductive layer will drop,permitting the current in the conductive layer to raise the voltage atthe photoconductor surface above the breakdown voltage such that anelectric charge is deposited in image-wise fashion on the paper. Thepaper is then passed to a toner station where the image is developed.

As can be appreciated, the latter device was designed simply to makecopies, that is, to take analog information on one media and transfer itto another media in analog form. Efforts were made to adapt this type oftechnology for converting digital data into printing. One such attemptwas described in "Laser Recording on Dielectric-Coated Paper UsingSimultaneous Charge Transfer", Day et al., Proceedings First EuropeanElectro Optics Markets and Technology Conference, Geneva, Switzerland,IPL Technology Press Ltd., p. 363, September 1972. In the devicedescribed in the latter article, a laser beam was directed inside arotating glass drum having an outer photoconductive structure identicalto the device discussed above. The laser was modulated with the digitaldata and scanned across the inner surface of the drum. While appearingfeasible, these efforts proved too costly and no commercial product wasever released.

In the literature there are many examples of printers usingphotoconductors. For example, U.S. Pat. No. 2,898,468, issued Aug. 4,1959 to McNaney, discloses a device which has a printhead adjacent theprinting surface. A pair of electrodes are provided, one of which isconnected to high voltage and the other to a writing stylus. Theseelectrodes are separated by a photoconductor having high resistance inthe dark. When this photoconductor is struck by an energy beam, itsresistance is reduced, permitting current to pass between the twoconductors in a manner to deposit a charge on the moving substrate.

There have been continuing efforts to develop electrostatic printerswhich utilize a combination of a printhead, defined by a plurality ofwires, and a photoconductive excitation technique. Such a device isdescribed in U.S. Pat. No. 3,689,933 to Klose. In this low voltagedevice, elements formed from a photoconductive material are arranged ina circular target zone. These elements are addressed using a laser beamand a laser beam modulator. More specifically, the laser beam is passedthrough an optical shutter and then to a beam deflector. This beam isscanned in conical fashion to address a photoconductor which isdeposited in a circular format on a flat substrate. The plurality ofwires extend radially from the scanned circle and are placed in directcontact with a dielectric drum onto which charge is deposited through adirect ohmic contact. The wires are energized with a low voltage circuitin a manner similar to the device disclosed in McNaney patent. ThisKlose device was also never commercialized.

The subject invention utilizes a similar method for supplying current tothe wires coming from the write head. In the subject system, each wireis provided with a layer of a photoconductive material, whose resistancechanges when addressed by a beam of radiation. This change in resistanceis then used in an electrical circuit to provide a switched voltage onthe stylus.

As can be seen in previous examples of prior art, laser scanners havebeen identified as useful devices for high density printing systems. Aproblem associated with designing a high density scanner is thatmisalignment of the optics can result in timing errors. Morespecifically, in order to transfer the charges to the correct locationon the paper, the radiation beam must be focused on the properphotoconductive element at the proper time or the image will bedisplaced or otherwise distorted. Accordingly, it would be desirable toprovide a new and improved optical scanner which can be used for highdensity printing and can be easily adjusted to remove timing errors.

Many attempts have been made to develop optical scanners which wouldsatisfy the above requirements. These scanners usually employ theproperty of reflection to redirect a radiation beam to produce a scannedbeam. The redirection is achieved by changing the angle between theplane of the reflective element and the incident radiation beam in aprescribed way. For example, the scanner can be arranged such that theaxis of the incident energy beam and the rotational axis of thereflecting member are perpendicular. Devices which perform this functioninclude motors mounted with a mirrored polygons, galvanometer driveassemblies with a mounted single mirror and resonant torsionalassemblies also with a mounted single mirror.

These configurations require that the reflecting surface become longerin one dimension as the scan angle increases. The effect of thislengthening is generally to keep this class of scanners to scan anglesof 90° or less. The corresponding angular excursion of the scanningmirror would be 45° which would result in the increase in and effectivesize of the mirror to 1.4 times that of the beam diameter. Where data isto be decoded from a motor shaft to give information about the angle atwhich the reflected radiation beam is being directed, the accuracyrequired is based on the complete rotation divided by the scans perrevolution and further divided by the number of pixels or writingelements per scan. In these devices, a full scan is created with lessthan a full rotation of the scanning mirror, such that there is a highdegree of pointing accuracy required. This problem is made worse by thedouble angle which is generated upon reflection.

One approach which has been taken to overcome the latter problemsincludes the development of circular scanners. In these devices, amirror is attached to a motor shaft at 45° to the rotational axis of themotor. A radiation beam impinging upon the mirror will produce ascanning pattern that is generally conical, but usually nearly planar.If conical, these devices can scan a circle on a plane and if conical orplanar they can scan a circumferential target zone on the inside of acylinder or other geometric surface of revolutions. Examples of circularscanners can be found in U.S. Pat. No. 3,875,587, issued Apr. 1, 1975 toPugsley, and U.S. Pat. No. 3,651,256, issued May 21, 1972 to Sherman etal. The subject invention provides an improved low cost circular scannerwhich is applicable to high resolution printing.

As discussed above, in many electrostatic printing systems, aphotoconductive material is irradiated with a beam of energy such thatthe resistance of the material is reduced. The material is connected toa voltage source, such that the drop in resistance changes the currentflow into an associated stylus, producing a voltage change in thestylus. This voltage will rise until it exceeds the breakdown voltage ofthe air layer between the writing stylus and the dielectric recordingmedia. Once the voltage has increased above this breakdown level, chargewill be deposited on the surface of the dielectric. The amount of chargeplaced on the paper will depend in part upon the length of time thelight source is focused on the photoconductor. Once the laser is turnedoff, the resistance of the photoconductor will begin to rise, slowingthe current flow into the wire, and eventually reducing the voltage atthe gap below the breakdown level. Prior to that time, however, thecircuit will still be conducting and depositing charge on the substrate.

In a similar fashion, some printers rely on direct ohmic contact of thewires to the dielectric recording media. In the latter case, charge isdeposited at a much lower voltage as there is no layer of air that hasto be ionized before charging will begin. In both cases, wheredielectric coated paper is moving past the printhead, if the decay timeof the photoconductor is too slow, the area of the deposited chargeswill elongate. When the image is toned, the contrast ratio will bereduced and the ink will appear smeared. Therefore, it is desirable toplace some kind of control on the decay time of the photoconductivematerial.

An attempt at addressing this problem is disclosed in U.S. Pat. No.3,466,657, issued Sept. 9, 1969, to Rice. Rice discloses a matrixprinter including 5 by 7 wires each one of which was connected to aphotoconductive driver. These wires would be energized in a simultaneousmanner to form a character. A plurality of masks were provided, eachmask having a particular printing pattern. A light source would beenergized to illuminate individual masks to produce the desiredcharacters.

Each mask in the Rice device was provided with a companion mask thatexposed the complements of the wires of the first mask. The second maskincludes a circuit where the wires were shunted to ground. Thus, eachtime the radiant energy is supplied, the wires for printing areenergized and the wires which would not print are being discharged. Thishad the effect of ensuring that no residual charges built up on thewires. By reducing the residual charges, it was felt that the decay timecould be minimized. Unfortunately, the Rice patent did not disclose ameans for adjusting the rate of decay. Indeed, the device in Rice didnot even affect the wires which were activated during the write cycle.Therefore, it would be desirable to provide a device where theconductance of a second photoconductor, connected to the same writingstylii as the first photoconductor, could be controlled to effect thedecay time of the activated wires as well as to control the voltage ofthe wires which have not previously printed.

Accordingly, it is an object of the subject invention to provide a newand improved electrostatic printing device.

It is another object of the subject invention to provide a new andimproved optical scanner for an electrostatic printer.

It is a further object of the subject invention to provide an opticalscanner which can be readily adjusted to remove timing errors.

It is another object of the subject invention to provide a new andimproved electrostatic printer which can produce high resolution andprint speed at low cost.

It is still a further object of the subject invention to provide a newand improved electrostatic printer where the write time of the styliican be controlled while keeping the duty cycle of the scanner high.

SUMMARY OF THE INVENTION

In accordance with these and many other objects, one aspect of thesubject invention relates to a new and improved optical scannerparticularly suited for a high resolution, wide format electrostaticprinting device. The specific electrostatic printing device disclosedherein includes a wire array having a circumferential or circular targetzone which is scanned by a modulated radiation beam. The scanning deviceof the subject invention is capable of providing a highly accurate scanof this circular target zone. Beyond electrostatic printing, the subjectscanner will find application in other devices where the scanning of acircular target zone is desired. For example, a planar substrate can bedesigned with a plurality of leads that terminate in a circularconfiguration. The optical scanner of the subject invention can be usedto generate a conical scan for directing a radiation beam selectively atthe circular locus of the conductive lines on the substrate.

In a preferred embodiment, the scanner is used with an electrostaticprinter having an array of conductive writing elements. One end of thearray is configured as a linear write head and in a manner to depositelectrical charges on a spaced-apart, dielectric substrate. The writingelements may themselves be arranged in a single linear array or in anyother suitable format, such as a pair of spaced apart, parallel rows.The portion of the array opposed to the stylus end is arranged in acylindrical configuration with the inner surface of the cylinderincluding a circumferential target zone. By this arrangement, thescanning does not have to address the ends of the wires but ratherirradiates an area along the edge of each wire. This arrangement permitssome flexibility in the tracking height of the beam which is takenadvantage of in the subject invention to eliminate all timing errors.

In the preferred embodiment, the target zone includes a layer ofphotoconductive material in contact with individual wires or conductivewriting elements of the stylus array. A conductive layer, transparent tothe scanning beam of radiation used, is deposited over thephotoconductive layer. The conductive layer is connected to a highvoltage source. When a beam of radiation is directed to a particularwriting element, the resistance of the photoconductive materialassociated therewith will drop, permitting current from the conductivelayer to be transferred to the writing element. This, in turn, causesthe voltage in that particular writing element to rise. When thisvoltage increases above the breakdown voltage of the air in the gapbetween the writing stylus and the dielectric-coated substrate, the airwill be ionized and a charge will be deposited on the dielectricrecording surface.

In order to irradiate the circumferential target zone, a circularscanner is provided. The circular scanner includes a radiation sourcefor emitting a beam of collimated radiation directed along a pathsubstantially axial to the target zone. A deflecting means is providedfor deflecting the axially traveling radiation beam radially outwardlytowards the circumferential target zone. A focusing means is placed inthe beam in a manner to cause the beam to converge to a focus at thetarget zone. Finally, a means is provided for rotating both thedeflecting means and the focusing means in a manner such that there isno relative motion between the two elements and the deflected radiationbeam is scanned about the circular target zone. It is an importantaspect of the subject invention that both the deflecting means andfocusing means are rotated together, such that there is no relativemotion therebetween. It is possible to combine the deflecting means andthe focusing means into one optical element, such as an off-axisparabola or a holographic optical element, to achieve the desiredresult.

In the preferred embodiment, a lens and prism combination is mounted ina hollow shafted motor. A collimated laser source is mounted in a mannerto direct the emitted beam of radiation along the axis of the hollowshaft. In addition, a means is provided for adjusting the angle of theaxis of the emitted beam with respect to the axis of rotation of thehollow shaft. By adjusting the angle of the axis of the emitted beamwith respect to the axis of rotation of the hollow shaft, timing errorsinduced by mechanical misalignment of the axis of the hollow shaft withrespect to the axis of the circumferential target zone can beeliminated.

Another aspect of the subject invention relates to the control of thetime period during which the voltage of the stylus exceeds the breakdownvoltage of the air gap. As discussed above, when the photoconductivelayer is excited by a beam of radiation, its localized resistance willdrop, permitting current to flow into a particular writing element. Oncethe beam of radiation is shut off, current continues to flow until theresistance in the photoconductor rises to an amount sufficient to reducethe voltage below the breakdown level. If this time period is too slow,the charge pattern deposited on the substrate will spread, adverselyaffecting image quality.

This problem is controlled in the subject invention by providing asecond target zone connected to each conductive writing element. Thesecond target zone also includes a photoconductive layer and a discretetransparent conductive layer connected to a voltage different than thetransparent conductive layer of the first target zone. In the preferredembodiment, the second transparent conductive layer is connected toground.

In the dark, this second photoconductive layer has a high resistancevalue. However, when the second target zone is illuminated, theresistance of this photoconductive layer will be reduced and currentwill be shunted from the stylus to rapidly drop the voltage on thestylus below the breakdown voltage of the air gap. By controlling thetime difference between illumination of the first target zone andillumination of the second target zone, the write time of the stylus canbe adjusted.

This aspect of the subject invention, which includes a second targetzone irradiated after the first target zone, can be implemented with anumber of different types of scanners. For example, in the planarreflective scanners found in the prior art, two beams can be directed ata single deflector, at a different angle and height to providesequential and vertically separated scanning of two target zones.

In the preferred embodiment of the subject invention, a seconddeflector, in this case a second prism deflector, is mounted coaxiallyto the rotational axis of the first prism deflector. An unmodulatedlight source is directed at the second deflector for exciting the secondtarget zone and modifying the voltage level at the air gap. In order tocontrol the time delay between the actuation of the first and secondtarget zones, the reflecting surface of the second deflector is mountedat an angle, offset a fixed number of degrees from the reflectingsurface of the first deflector. In this manner, the beam from the secondlight source is reflected parallel to, but trailing the first beam. Theangular separation between the two reflecting surfaces can be adjustedto vary the amount of time delay between the two beams striking a givenwire.

Further objects and advantages of the subject invention will becomeapparent from the following detailed description taken in conjunctionwith the drawings in which:

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a schematic view illustrating a four-station colorelectrostatic printer incorporating the inventions of the subjectdisclosure.

FIG. 2 is a perspective view showing the array of conductive writingelements and the optical scanner of the subject invention.

FIG. 3 is an enlarged perspective view, partially sectioned, of thearray of conductive writing elements illustrating the first and secondtarget zones.

FIG. 4 is a cross-sectional view taken along the lines 4--4 of FIG. 3.

FIG. 5 is a developmental view illustrating the construction of thecylindrical end of the wire array from a linear array.

FIG. 6 is a cross-sectional view of the optical scanner of the subjectinvention.

FIG. 7 is a simplified cross-sectional view of the optical scanner shownfor illustrative purposes.

FIGS. 8A and 8B are schematic diagrams illustrating the translationdisplacement of the scanning beam with respect to the deflecting prismtogether with the attendent timing error and FIGS. 8C and 8D illustratethe correction of the problem achieved by the subject system.

FIGS. 9A and 9B illustrate the displacement and timing error producedwhen there is an angulation of the scanning beam with respect to thedeflecting prism.

FIG. 9C illustrates the timing error produced when the scanner isdisplaced from the axial center of the circular target zone.

FIG. 10 is a timing diagram showing the voltage carried in theconductive writing elements during a write cycle.

FIG. 11 is a composite drawing illustrating the dual deflectors andsecondary beam utilized to effect the decay time of the write cycle, anda schematic illustrating the accompanying electrical circuit.

FIG. 12 is a view illustrating the angular separation between the twodeflectors to produce a delay between scans.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT

Referring to FIG. 1, a schematic layout is shown of an electrostaticprinter with four printing stations. The device 10 includes a supplyroller 12 for feeding a dielectric substrate 14 past a series of printstations. The dielectric substrate consists of a conductive paper havinga thin coating of plastic to define a dielectric. In addition,particles, such as aluminum oxide, can be added as an abrasive to helpdefine an air gap between a write head and the substrate.

As illustrated in FIG. 1, each print station includes a write head 16.As seen in FIG. 2, the write head 16 includes an array of conductiveelements or wire stylii 28 arranged in a linear configuration. In thepreferred embodiment, the print head 16 has 400 wires per inch arrangedin two, spaced apart, parallel rows. A single 36 inch write head willhave 14,400 wires which must be individually addressed. The subjectscanner which will be discussed in more detail below provides a meansfor accurately addressing each of those 14,400 wires at relatively highspeed.

As is well known in the electrostatic printing art, the head willfunction to deposit charges on the surface of the moving substrate. Thesubstrate 14 will then be moved past a toner station 18 where it picksup charged ink particles. The substrate is then passed by a fixingstation 20, where the ink particles are fused to the paper.

In the embodiment illustrated in FIG. 1, there are four printingstations, each designed to print one of four primary colors. The use ofcomposite colors to give a range of hues is known in the prior art. Oneof the difficulties in developing color printers heretofore has been thefact that the printheads and scanners were prohibitively expensive. Thesubject invention allows the construction of a low cost printing unit,such that a four-stage device is economically feasible.

In the preferred embodiment of the subject invention, the free end ofthe linear array of wires is shaped into a cylindrical configuration.This approach is shown in FIG. 2 and in the development view of FIG. 5,where the linear array is shown wrapped about a central axis. The targetarea is then formed circumferentially about the inner surface of thecylinder. In many of the prior art devices, the ends of the wires wereaddressed. As will be seen below, in this embodiment, the target areacan be laid out along the side surfaces of the wires which allows moreflexibility in designing the scanner.

Referring to FIGS. 3 and 4, the assembly of the target zones 24 and 26will be described in greater detail. Initially, the conductive writingelements or wires 28 are insulated with a polymeric coating 30 andformed into a linear array. The wires are embedded in an adhesive,insulating matrix 32 and mounted on a flexible support member or shim33. A suitable shim can be formed from Kapton. In the illustratedembodiment, each conductive wire 28 has a radius of about 40-80 microns.

The next step in forming a target zone is to selectively remove theinsulating layer from one side of the wires in an area which runs thelength of the scanned wire array and is limited in width. It will benoted that FIG. 3 illustrates two target zones, 24 and 26. The twotarget zones are provided to permit the use of a second illuminatingbeam to control the decay time in the write cycle. It will beunderstood, of course, that if the latter feature is not desired, only asingle target zone need be formed. Additional details concerning thesecond target zone 26 will be discussed with reference to that aspect ofthe subject invention.

The insulation surrounding the wires may be removed by lapping orgrinding which will provide a planar surface for the deposit of aphotoconductive layer 34. If it is desired to have a contoured surface,other removal techniques, such as laser or abrasive particle machiningcan be utilized which provides more selective removal of material. Inany case, a portion of the bare wire must be exposed.

The bare wires at the scanned end of the stylus array are then coatedwith a photoconductive material 34 having a thickness on the order of 40microns. The photoconductive material is preferably an amorphoussemiconductor, such as hydrogenated silicon. This material has thecharacteristic that its electrical resistance will diminish whensubjected to radiation. The material may be deposited on the wire withthe glow discharge process.

Since each of the wires is selectively addressed with a highly focusedlaser source, the photoconductive layer may be continuous about thecircumference of the target zone. Stated differently, the photons whichare directed to the wire will only reduce the resistivity of thematerial in the area upon which the photons strike. For this reason, thephotoconductive layer can also extend between the first and secondtarget zones.

As can be appreciated, difficulties are often encountered in mostetching and depositing techniques. Therefore, to increase the yield ofusable devices, it is suggested that the target zones be made redundant,wherein duplicate, triplicate or more zones are formed. Since any numberof zones can be formed during the same steps, if there is a brokenpattern in a particular zone, another zone would be available for use.

After the photoconductive layer 34 has been deposited, each zone isprovided with a discrete conductive layer 36. The conductive layer isrelatively thin, on the order of 1,000 angstroms. The conductive layermust be transparent to the radiation of the actuating radiation beam. Inthe preferred embodiment, the conductive layer is formed from acomposite indium oxide and tin oxide material. Other conductors, such asgold or silver can be used because they are transparent when relativelythin. The conductive material can be laid down with a vacuum depositiontechnique or by sputtering. Where two target zones are used, eachconductive layer is connected to a different voltage, such that thelayers 36 and 36A must be discrete.

As discussed in greater detail below, when a beam of radiation isfocused on the target zone associated with a particular wire, theresistance of the photoconductive layer will drop, permitting current toflow in the wire. Printing is accomplished by selectively energizingvarious ones of the conductive wires as the substrate moves by theprinthead. Accordingly, a scanner must be provided for selectivelyaddressing the wires during the print operation. The concept ofselectively addressing wires by a modulated laser beam is known in theprior art, as discussed in the background section of this specification.The subject invention provides a new and improved optical scanner whichwhen used in conjunction with a cylindrical target provides a highlyaccurate and adjustable system for addressing the wires.

Referring now to FIGS. 6 and 7, the optical scanner is shown in greaterdetail. In the preferred embodiment, the scanner includes a housing 50for supporting a hollow shafted motor. A semiconductor diode laser 52 ismounted in a manner to pass a collimated beam of radiation through theshaft 54 of the motor. Mounted in the shaft is a means for focusing anddeflecting the light towards the target zone. In the illustratedembodiment, the beam is focused with a lens 56 and deflected by a prism58. In the preferred embodiment, the prism 58 is a cube prism with thediagonal interface coated to be a total reflector. The lens and prismare mounted together, such that there is no relative motiontherebetween. This combination defines a short focal length scanner. Thedeflecting element could also be a mirror or a defraction grating. Itwould also be possible to combine the focusing and deflecting elementsin a single physical structure, for example, by using a holographicoptical element lens or an off-axis parabolic mirror.

As illustrated in FIG. 6, the hollow shaft 54 of the motor turns inbearings 60. A rotor 62 is mounted on the shaft and turns within astator 64. Rough position sensing of the motor is provided by Halleffect switches 66. Specific position information is provided by a pairof tachometer discs 68 and 70 mounted between opposed diodes 72, 74.Disc 68 is held stationary and disc 70 rotates with shaft 54. Thesediscs are used to track the location of the prism in a feedback circuitto permit accurate actuation of the laser when addressing the wires.

Laser 52 is mounted in a base 76 which is, in turn, connected to themain body 50 of the motor assembly. The mounting of the base isaccomplished through screws 78, which pass through Bellville washers 80.The Bellville washers are compressible, such that by tightening variousones of screws 78, the angle of the base 76 with respect to the mainhousing 50 can be adjusted. This adjustment permits the axial directionof the radiation beam to be varied within the hollow shaft. A collectinglens 84 is rigidly attached to the base structure and placed so that theoutput of laser 52 is highly collimated and directed into andsubstantially parallel to the rotational axis of shaft 54.

As illustrated in FIG. 2, the housing 50 is mounted to a cylindricalbracket 88. The cylindrical bracket is designed to receive thecylindrical end of the array of wires in such a way that axis ofrotation of the motor shaft coincides nearly with the axis of thecylindrical array. The wires may extend about the entire 360°circumference of the bracket or have some gap between the beginning andend of the array. Preferably, the optical center of the output face ofthe prism 58 is mounted to be relatively coplanar with the first targetzone. In practice, it is quite difficult to get an absolutely planarscan and some form of conical scan will be produced. The position of theouter bracket 88 can be adjusted relative to the cylindrical target zoneto compensate for any deviation.

As mentioned above, the lens 56 is rigidly mounted with respect to thereflecting prism 58. Furthermore, the system is arranged such that thefocal distance of the lens is equal to the optical distance between thelens and the target zone. Since the distance between the lens and thetarget zone remains substantially constant about the circular scan, thebeam is always focused on the target zone. An advantage of thisarrangement is that any translational errors of the collimated radiationbeam with respect to the lens are compensated for by the properties ofthe lens itself. This compensation results from the property thatparallel light entering a convex, spherically correcting lens at anytransverse location converges at the single focal point of that lens.

This result can be better appreciated with reference to FIGS. 8A through8D. FIGS. 8A and 8B illustrate two views of a scanning system whereinthe scanning beam is laterally displaced to produce a translationalerror. More specifically, and as illustrated by FIG. 8A, a light ray R₁is shown properly directed to the center of the rotating reflector 58.In this situation, a circular scan S₁ is produced in a horizontal plane.Light ray R₂ is shown displaced a distance y from ray R₁. Thisdisplacement results in a tilted scan being produced as the deflector isrotated about 360°. The tilted scan is indicated by line S₂.

FIG. 8B is a view along the axis of the scanner. Ray R₂ is showndisplaced from the center of the reflector 58. This error results in rayR₂ being displaced a distance x from its proper location on thephotoconductive array. This situation produces a timing error. Asdiscussed above, each selective wire must be addressed at precisely theright time by the modulated laser beam in order to write accurateinformation. In the illustration of FIG. 8B, the beam will be strikingthe wrong wire when it is energized, resulting in a printing error.

As stated above, in the subject invention, translational errors of thebeam with respect to the deflecting member 58 are corrected by thecombination of the collimated beam and the focusing lens 56. Thiscorrection is schematically suggested in FIG. 8C, where all thecollimated light that passes through lens 56 will become focused at apoint P a distance F from the lens if a deflector was not present. Thedeflector merely changes the path of the light beams. Thus, as long asthe distance from the lens to the circular target zone is equal to thefocal length of the lens F, all parallel light entering the lens willconverge and focus on the target zone. This effect is also shown fromthe axial view of FIG. 8D. Furthermore, if the optical axis of thefocusing lens 56 is not coincident with the rotational axis of thescanning motor, the resulting deflected beam will be displaced in heighton the target zone. This height displacement is acceptable and will notproduce any timing errors.

There are two other alignment errors which can affect the performance ofthe system. The first error is where the radiation beam is disposed atan angle with respect to the rotational axis of the shaft. Thisangulation error is shown by light ray R₃ in FIG. 9A and will result inboth a tilt error and a timing error. The timing error is shown as x₂ inFIG. 9B. The second alignment error relates to the situation where theshaft of the motor is displaced from the center of the circular targetzone. This situation is illustrated in FIG. 9C by light ray R₄. Thelatter misalignment will produce a timing error (shown as x₃) similar innature to the timing error caused by the angulation of the beam withrespect to the shaft shown in FIG. 9B.

The tilting or angulation of the plane of the scan provided byangulation of the beam with respect to the axis of target zone can bereadily tolerated in the subject invention. More specifically, and asshown in FIG. 7, the circular target zone 36 has a linear width W, suchthat errors in the vertical position of the beam with respect to thetarget zone can be accommodated. Light ray R₅ is shown displaced at anangle with respect to the properly aligned light ray R₁. Ray R₅ will bereflected by deflector 58 to a position spaced vertically from theproper position on the photoconductive target zone. Because of thelinear extent W of the target zone, the wire will still be activated.

As pointed out above, the angulation of the beam will also result intiming errors as shown in FIG. 9B. In addition, any displacement of thescanner with respect to the center of the target zone will also producetiming errors as shown in FIG. 9C. These two timing errors are of thesame type and are additive. The timing errors produced by either of thelatter two misalignment situations can be corrected by adjusting theangle of the laser and hence the laser beam with respect to the shaft.The angle of the laser and the beam it emits are adjusted by varying thecompression of the Bellville washers 80 through rotation of screws 78.By using an oscilloscope, an adjustment is made to vary the angle of thebase 76 with respect to the housing as indicated by arrows A in FIG. 7.This adjustment, of course, will affect the errors in height or verticalposition of the beam. However, as discussed above, the system cantolerate these height errors because of the extent W of the target zone.

Many of the benefits of the subject invention can be achieved even if ahollow shafted motor is not used. More specifically, the lens and prismassembly can be mounted together on the shaft of a motor. The modulatedlaser beam could then be mounted opposite the motor for directing alight beam onto the assembly. The use of a hollow shafted motor ispreferred since it allows for a more compact construction andfacilitates adjustment. In addition, this arrangement allows for asecond light source to be readily utilized to effect the decay time ofthe write cycle.

It is envisioned that the optical scanner of the subject invention couldfind use in devices beyond electrostatic printing. Furthermore, itshould be understood that the scanner is not limited to cylindricaltarget zones but can also scan a circular target zone. For example, aconical scanning pattern may be arranged to intersect with a planartarget to define a circular target zone. Thus, the arrangement shown inthe patent to Klose, Pat. No. 3,689,933, cited above, could be scannedby the subject invention.

When a conductive element or wire in the target zone is excited, theresistance in the photoconductive layer is reduced, such that currentfrom the conductive layer can be supplied to the write head. When thevoltage exceeds the breakdown voltage, an electric charge will besupplied to the substrate. After the laser is shut off, (or is movedaway from the conductive wire) the voltage in the wire will decay untilit is below the breakdown level and no more charges will be deposited onthe substrate. The length of time (rise time) which it takes the voltageto build above the breakdown level is based primarily on the decreasingresistance of the photoconductive layer (when illuminated) and thecapacitance of the wire array. When the beam is shut off, the time ittakes for the voltage to drop down below the breakdown level (decaytime) is a function of the capacitance of the wire array and theincreasing resistance of the photoconductive layer.

It has been known in the prior art that by providing a shunt resistor inassociation with the circuit, the standing voltage in the wire could bekept low when the photoconductor was not excited. In the subjectinvention, the concept of a shunt resistor is expanded in a manner topositively alter the decay time during a write cycle.

This approach is achieved by providing a second target zone on thewires, as illustrated in FIG. 3. The second target zone 26 runs parallelto, but spaced apart from, target zone 24. Target zone 26 includes asecond, discrete conductive layer 36A connected to a different voltagethan the first conductive layer 36. In the preferred embodiment, theconductive layer 36A of the second target zone is connected to ground.

As illustrated in FIG. 11, the means for actuating the second targetzone consists of a secondary radiation source or light probe 90 emittinga unmodulated beam 92. Beam 92 is focused by a lens 93 and deflectedradially outwardly by reflecting prism 94. In the preferred embodiment,the second reflecting prism 94 is mounted coaxially with the first prismand on the same shaft 54. As illustrated in FIG. 12, the reflecting faceof the second prism is offset from the reflecting face of the firstprism by an angle B. Since the prisms are coaxially mounted on therotatable shaft, the angular difference will result in beam 92 scanningthe target zone at some finite time period after the beam 96 frommodulated primary light source 98 scans the first target zone. Theactuation of the second target zone will function to shunt current fromthe conductive stylus thereby shortening the write cycle. The magnitudeof angle A will control the time delay before the shunt resistor isactivated, such that the write time can be easily adjusted.

The operation of the device can be better understood by referring toFIGS. 10 and 11. More specifically, resistor 100 and capacitor 102represent the electrical characteristics of the photoconductive layer inthe first target zone. Resistor 100 is shown as R_(d) /R₁ whichrepresents the resistance of the photoconductive layer when dark andwhen irradiated, respectively. Resistor 104 and capacitor 106 representthe electrical characteristics of the photoconductive layer in thesecond target zone. Resistor 104 is defined as R_(s) or the shuntresistor. A voltage source 108 is provided to supply current toconductive layer 36. V_(p) represents the voltage across the printinghead to the underlying substrate. This consists of the capacitance 110defined by the air gap between the substrate and the write head and thecapacitance of the substrate itself, 112. Capacitor 114 represents thecapacitance of the wire array which effects the decay time of voltageacross the air gap.

Referring to the FIG. 10, the voltage drop V_(p) across a single stylus,is plotted with respect to time as it is scanned by a radiation beam. Inthe off state, some current will pass through the photoconductive layerof the first target zone to create a voltage V_(p) =[R_(s) /(R_(d)+R_(s))]V, where V is the applied voltage from the source 108. In thepreferred embodiment, R_(d), the resistance of the first photoconductivelayer in the dark is set at approximately 10⁹ ohms. The resistance ofthis layer when irradiated, R₁ is intended to be about 10⁵ ohms. R_(s),the resistance of the shunt resistor (when dark) should be set atapproximately the geometric mean between R_(d) and R₁.

When the reflecting means is directed at a particular stylii or wire 28,and it is desired to energize that wire to enable printing, then asignal is sent to modulated radiation source 98 such that a beam ofradiation 96 is emitted. As the beam strikes a localized area onphotoconductor 34, the resistance between the stylus and the transparentconductive coating is reduced, causing the voltage V_(p) to rise to alevel[R_(s) /(R₁₊)]V, as shown by curve 120 in FIG. 10. At some pointduring this rise, V_(p) will exceed the breakdown level (V_(bd)) of air.The air in the gap will ionize and charges will be deposited on therecording media.

Once the laser is turned off, the resistance in the photoconductivelayer will begin to rise. The voltage V_(p) will begin to decay as shownby curve 121 in FIG. 10. At some time thereafter, the voltage will dropbelow the breakdown level (V_(bd)) and writing will stop. The voltagewill eventually return to the off condition. For best print contrast,the voltage V_(p) will have remained above V_(bd) for approximately 100microseconds but not longer than one-tenth the scan time, to achievegood image quality with no pixel elongation.

The slope of curve 121, or the time it takes to return to the offcondition, is defined by the shunt resistance R_(s) and the shuntcapacitance C_(s). The shunt capacitance is the series-parallelcombinations of capacitors 106, 110, 112 and 114. As seen in FIG. 11,resistor 104 (R_(s)) is connected to ground and acts as a voltagedivider in the circuit. Thus, if one wanted to effect the decay time,either the shunt resistance or the shunt capacitance could be modified.As stated above, the shunt capacitance comes from the configuration ofthe wires in the array and is difficult to modify.

In the subject invention, the shunt resistance is modified after thewriting beam 96 has been moved off the subject stylus. As describedabove, a second radiation beam is scanned over the second target zone, afinite period after the first zone was activated. This procedurefunctions to rapidly drop R_(s) (from about 10⁷ ohms to somewhere in therange of 10⁵ -10⁶ ohms), thereby shortening the decay time, asillustrated by curve 122 in FIG. 10. This change will ensure that thecharges are deposited on the substrate only where desired, such that ahigher contrast ratio can be maintained. By controlling the resistanceof the first and second target zones, a write time of 100 microsecondscan be achieved.

The relative resistance of the first and second target zones can beregulated to some degree by controlling the length of thephotoconductive layer in contact with the wires. As illustrated in FIG.3, the length L₁ in the first target zone is approximately half the sizeof the length L₂ of the photoconductive layer in the second target zone.Since resistance in this configuration is a linear function of length,the desired value of dark resistance can be effected by adjusting therelative length of the respective layers.

In the illustrated embodiment, the rotatable shaft 54 of the scanner isintended to rotate at 12,000 rpm to produce 200 scan lines per second.In this case, it has been found desirable to set angle B at about 7.2°.It should be understood that the tracking of the second beam can beaccomplished using a second scanner motor, however, it is believed theillustrated embodiment may be the most efficient implementation.

The concept of irradiating a first and second target zone to control thedecay time can be expanded beyond the circular scanner illustrated inFIGS. 11 and 12. More specifically, in a linear or curved scanner, forexample, one with a rotating polygon or single mirror or an oscillatinggalvanometer, a second beam can be provided and aimed on the samehorizontal location on the facet but at a different angle, in the planeof the movement of the scanner, such that the second beam lags behindthe first in the manner described above. In order for the two beams tostrike different target zones in an embodiment not utilizing a circularscanner, it is necessary for the two beams to be separated vertically onthe scanning facet so that the locus of the two scans will be parallelbut separated in space. The latter case, of course, describes thesituation where the beams are directed perpendicularly to, and notcoaxial with, the axis of rotation of the deflecting member as shown inFIGS. 11 and 12.

One advantage of the subject invention is that the secondary unmodulatedbeam 92 does not have to be as accurately directed as the primarymodulated beam. Since the effort is only to more sharply define theprinting, small timing errors will only affect the size of the pixel andcannot be readily perceived. In contrast, timing errors in the firstscanning beam result in the write cycle being initiated at the wrongplace on the substrate, an unacceptable situation.

Another advantage of the subject invention is that the secondary beam 92need not be highly focused. Indeed, the beam can overlap on one or moreconductive elements at any one time. Accordingly, the source ofradiation for the beam can come from an extended source such as a lightemitting diode or incandescent bulb. It should be noted that since thesecondary light source 90 is on constantly, all of the wires in thearray will be shunted during each revolution of the scanner. Thisarrangement will result in a drop in the standing voltage V_(p) for anywires which have not been activated during that pass. However, thestanding voltage V_(p) will build back up again during the time theprism sweeps through a full cycle to return again to the value [R_(s)/(R₁ +R_(s))]V for a given wire in the array.

In summary, there has been provided a new and improved optical scannerparticularly adapted for use with an electrostatic printing apparatus.The optical scanner is designed to rotate a beam of radiation about 360°to address a circular target zone. The optical scanner is arranged suchthat it can be readily adjusted to eliminate timing errors. In anotheraspect of the subject invention, a second target zone is provided whichcan be actuated by a second beam of radiation. By regulating the timeperiod between the actuation of the first and second target zones, thewrite time can be controlled.

While the subject invention has been described with reference to apreferred embodiment, various other changes and modifications could bemade therein by one skilled in the art without varying from the scopeand spirit of the subject invention as defined by the appended claims.

I claim:
 1. An apparatus for optically scanning a surface having acircular target zone comprising:a radiation source for emitting a beamof collimated radiation directed along a path axial to the circulartarget zone; deflecting means for redirecting the axially travelingradiation beam radially outwardly towards the circular target zone;focusing means positioned to focus the radiation beam on the targetzone; and means for rotating said deflecting means and said focusingmeans in a manner such that the redirected radiation beam is scannedabout the circular target zone and with said deflecting means andfocusing means being mounted such tht there is no relative motiontherebetween.
 2. An apparatus as recited in claim 1, wherein saidfocusing means is defined by a lens.
 3. An apparatus as recited in claim1, wherein said reflecting means is defined by a plane deflectingsurface embedded in a cube prism.
 4. An apparatus as recited in claim 1,further including a means for adjusting the angle of the radiation beamwith respect to the axis of rotation of the focusing and deflectingmeans combination to eliminate any timing errors in the scanning of theradiation beam.
 5. An apparatus as recited in claim 4, wherein saidrotation means includes a hollow shafted motor to which said focusingand deflecting means are mounted and with said radiation source beingmounted in a manner to pass the radiation beam within the hollow shaft.6. An apparatus as recited in claim 5, wherein said radiation source isadjustably mounted to said hollow shafted motor.
 7. An apparatus asrecited in claim 1, wherein said radiation source is defined by asemiconductor diode laser in combination with a collimating lens.
 8. Anoptical scanner for an electrostatic printer comprising:an array ofelongated conductive writing elements with one end of the arrayconfigured linearly and in a manner to deposit electrical charges on asubstrate and with the opposed end of said array being formed into acylindrical configuration, with the inner surface of said cylinderincluding a circumferential area defining a target zone, with saidtarget zone including a means capable of passing current to said wireswhen excited by a beam of radiation; radiation source for emitting abeam of collimated radiation directed along a path axial to the targetzone; deflecting means for redirecting the axially traveling radiationbeam radially outwardly towards the circular target zone; focusing meanspositioned to focus the radiation beam on the target zone and to form aspot on the target zone having a diameter less than the linear width ofthe target zone; and means for rotating said deflecting means and saidfocusing means in a manner such that the redirected radiation beam isscanned about the circumferential target zone and with said deflectingmeans and said focusing means being mounted such that there is norelative motion therebetween.
 9. A scanner as recited in claim 8,wherein said focusing means is defined by a lens.
 10. A scanner asrecited in claim 8, wherein said deflecting means is defined by a planereflecting surface embedded in a cube prism.
 11. A scanner as recited inclaim 8, further including a means for adjusting the angle of theradiation beam with respect to the axis of rotation of the focusing anddeflecting means combination to eliminate any tim:ng errors in thescanning of the radiation beam.
 12. A scanner as recited in claim 11,wherein said rotation means includes a hollow shafted motor to whichsaid focusing and deflecting means are mounted and with said radiationsource being mounted in a manner to pass the radiation beam within thehollow shaft.
 13. A scanner as recited in claim 12, wherein saidradiation source is adjustably mounted to said hollow shafted motor. 14.A scanner as recited in claim 8, wherein said radiation source isdefined by a semiconductor diode laser in combination with a collimatinglens.